The toughness of scrap tires is both a challenge for recycling and a testament to their value. Our high-performance scrap tire comprehensive processing equipment line was developed specifically to overcome this challenge, using cutting-edge technology to achieve environmentally friendly, precise, and high-recovery-rate resource regeneration!

Core Equipment and Technical Highlights:

Powerful Tire Shredder: Designed with high torque and high speed, it effortlessly shreds full-steel/half-steel radial tires, significantly boosting pre-processing efficiency and laying the foundation for subsequent processes.

Multi-layer Fine Crushing and Sorting System:

Steel Wire Separator: High-intensity magnetic separation achieves a steel wire recovery rate >99%, with high purity suitable for direct re-melting.

Fiber Separator: Air classification/vibration screening effectively removes fiber impurities, enhancing the purity of rubber powder/granules.

Rubber Fine Grinding Mill: Low-temperature grinding technology, adjustable particle size (10-80 mesh), producing high-quality rubber powder to meet various application requirements.

(Optional) Pyrolysis Core Equipment:

Intelligent Continuous/Batch Pyrolysis Reactor: Special refractory materials and structure, efficient heat transfer, high oil yield.

High-Efficiency Oil and Gas Condensation System: Multi-stage condensation for fuel oil recovery.

Automatic carbon black collection and processing: Sealed discharge, dust prevention, and further processing to enhance value.

Exhaust gas purification system: Multi-stage treatment (spraying, adsorption, incineration, etc.) to ensure compliant emissions and environmental safety.

Intelligent control system: Integrated PLC + human-machine interface, real-time monitoring and alarms for key parameters (temperature, pressure, speed), fault diagnosis, user-friendly operation, and safer, more reliable operation.

Equipment line advantages:

High processing capacity: Modular design, daily processing capacity flexibly configurable from 10 tons to 480 tons to meet different scale requirements.

High recovery rate and purity: Optimized process flow and equipment matching ensure the yield and quality of rubber, steel wire, and pyrolysis products (if applicable).

Low energy consumption and maintenance: Key components use wear-resistant materials, with optimized transmission design, low energy consumption, and extended maintenance intervals, effectively controlling operational costs.

Durable and robust: Main steel structure with reinforced key equipment, suitable for harsh operating conditions, ensuring long-term stable operation.

Whether your goal is to produce rubber powder/granules or to simply process and dispose of scrap tires, the cutter, blocker, or steel wire extruder can all be used.